Air-Jet Looms

MEI Dornier A1 Classic

Brand labels machine MEI AirJet A1 with compact or syncro-drive
Mei model MEI - DA17 / TER / S1-S2 (T-S) L
Loom brand DORNIER A1 with FT control version
Speed 900 rpm. - up to 1.050 rpm.
Nominal width 1.800 mm. - 1.500 mm.
Reed width 1.600 mm. - 1.200 mm.
Weft insertion From 1.260 up to 1.440 (meters per minute) depending on pattern
Repeats 8x20 - 4x40 cm. each; 6x20 - 3x40 cm. each; on demand also “Jumbo” SPECIAL big format
Number of colours 8 colours
Overall dimension Height 4.100 mm. - lenght 5.100 mm. - width 1.800 mm.
Warp density 54.6 - 109.2 - 149.7 ends per cm. while other densities upon request
Weft yarns Polyester from 20 den to 200 den; other yarns also on weaving
ErgoWeave panel High level of machine intelligence since all elements involved controlled by new micro processor
Automatic filling repair AFR No manpower required to restart the loom after weft stops. Efficiency highly increased,
and fewer operators per looms are required during production.
Electronic filling insertion EFT To reduce yarn stress during filling insertion and therefore to reduce breacks down.
Electronic warp let-off motion EWL To facilitate high quality productions the warp let off system is controlling filling density and operating speed. The system ensure costant quality and prevent start marks.
Thermal cutting system Patended MEI “Super Soft Selvedges” with rivets.
MEI ironing system New “top calendaring” system on breast beam for a perfect “soft taste” finishing mode
MEI labels tension control By supplementary brush-less motors to ensure costant ribbons tension.
Power consumption 10 kw/h (at running condition)
Air consumption From 80 to 90 cubic meters per hour at 3/3,5 bar pressure
Arrival line pressure 7,5 bar
Maintenance Extremely reduced with most extreme clutch-brake unit user-friendly set up concept on loom
Gantry New on loom designed, with special iron alloy for less vibrations and long-life mode
Jacquard Bonas and Staubli
Harness With springs pull down
News Compact or Syncro motor version / new drive concept FT compact / new servo-control /
new single-hole relay nozzles and high dynamic back-rest roller device

MEI Dornier A1 Special

Brand labels machine MEI AirJet A1 with compact or syncro-drive
Mei model MEI-DA 17 / TER / S1-S2 (T-S) L
Loom brand DORNIER A1 with FT control version
Speed 750 rpm. - up to 900 rpm.
Nominal width 1.800 mm. - 1.500 mm.
Reed width 1.600 mm. - 1.200 mm.
Weft insertion From 1.260 up to 1.440 (meters per minute) depending on pattern
Repeats “Jumbo” SPECIAL big format 1x1.200; 1x1.600
Number of colours 8 colours
Overall dimension Height 3.700 mm. - lenght 5.800 mm. - width 1.800 mm.
Warp density 54.6 - 109.2 - 149.7 ends per cm. while other densities upon request
Weft yarns Polyester from 20 den to 200 den; other yarns also on weaving
ErgoWeave panel High level of machine intelligence since all elements involved controlled by new micro processor
Automatic filling repair AFR No manpower required to restart the loom after weft stops. Efficiency highly increased, and fewer operators per looms are required during production.
Electronic filling insertion EFT To reduce yarn stress during filling insertion and therefore to reduce breacks down.
Electronic warp let-off motion EWL To facilitate high quality productions the warp let off system is controlling filling density and operating speed. The system ensure costant quality and prevent start marks.
Thermal cutting system Patended MEI “Super Soft Selvedges” with rivets.
MEI ironing system New “top calendaring” system on breast beam for a perfect “soft taste” finishing mode
MEI labels tension control By supplementary brush-less motors to ensure costant ribbons tension.
Power consumption 10 kw/h (at running condition)
Air consumption From 80 to 90 cubic meters per hour at 3/3,5 bar pressure
Arrival line pressure 7,5 bar
Maintenance Extremely reduced with most extreme clutch-brake unit user-friendly set up concept on loom
Gantry New on loom designed, with special iron alloy for less vibrations and long-life mode
Jacquard Bonas and Staubli
Harness With springs pull down
News Compact or Syncro motor version / new drive concept FT compact / new

MEI Toyota Dreamline

Brand labels machine MEI Air Jet Dreamline
Mei model MEI – TAJ17 / TER / S1-S2 (T-S) L
Loom brand TOYOTA
Speed Up to 900 rpm. max
Nominal width 1.800 mm.
Reed width 1.600 mm.
Weft insertion Up to 1.200 meters per minute
Repeats 8x20-4x40 cm. each; on demand also “jumbo” SPECIAL format is available
Number of colours 8 colours
Overall dimension Height 4.100 mm. - lenght 5.100 mm. - width 1.900 mm.
Warp yarns Polyester 30-100 den
Weft yarns Polyester from 20 den to 200 den; other yarns also on weaving
Warp density 54.6 - 109.2 ends per cm. while other densities upon request
Control board Touch screen, menu guide easy to consult, with a quick Control and diagnosis of all loom functions
Control panel High level of machine intelligence since all elements involved controlled by microprocessor and WAS (weave assist system) from Toyota
Automatic filling repair No manpower required to restart the loom after weft stops. Efficiency highly increased, and fewer operators per looms are required during labels production
Electronic filling insertion To reduce yarn stress during filling insertion and therefore to reduce breaks down
Warp let-off motion To facilitate high quality productions, the warp let off system is controlling filling density and operating speed. The system ensure costant quality and prevent start marks
Thermal cutting system Patented mei “Super Soft Selvedges” with rivets
Mei ironing system New top calendering system on breast beam
Weft feeders Special TOYOTA weet feeders
Mei labels tension control By supplementary brush-less motors to ensure costant ribbons tension.
Power consumption 10 kwh (at running condition) - 18 kwh (at start-up)
Air consumption From 60 to 80 cubic meters per hour at 3/3,5 bar pressure
Arrival line pressure 7 bar
Maintenance Extremely reduced with most extreme direct-drive unit user-friendly set up concept
Gantry New on loom designed, with special iron alloy, for less vibrations and long-life mode
Jacquard Bonas and Staubli
Harness With springs pull down

Rapier Looms

MEI Itema R9500 Classic

Brand labels machine MEI R9500 rapier loom with direct-drive
Mei model MEI - IR17 / TER / S1-S2 (T-S) L
Loom brand ITEMA R9500
Speed Up to 700 meters per minute
Nominal width 1.600 mm.
Repeats 8x20 - 4x40 cm. each; on demand also “Jumbo” SPECIAL big format
Number colours 8 colours; on request 12 colours mode
Overall dimension Height 4.100 mm. - lenght 4.900 mm. - width 1.750 mm.
Weft yarns Polyester from 50 den to 800 den; other yarns also on weaving
Warp yarns Polyester 30 - 110 den
Warp density 54.6 - 109.2 ends per cm. while other densities upon request
Warp tension control Electronic warp let-off take up system; the gearing is an oil bath; innovative warp shed geometry
Control board Android MEI intuitive touch screen, menu guide easy to consult with a quick control and diagnosis of all loom functions, Windows CE mode and Ethernet connectivity with Itema’s interactive options, new recording data system process via USB/key system.
Direct drive motor Electronic HI-drive brushless motor technology, providing added value by fewer spare parts and maintenance free, with no cooling system required and simple input desired setting via user interface.
Weft transfer “SK” mode With an ultra light, ceramic coated, one piece design rapier, the “SK” System provides consistent, high speed performance and less wear; The insertion gripper is positioned very close to the reed promoting increased efficiency and dependable quality.
Turbo-prop drive system The re-designed drive system remains compact with minimal moving parts to insure stability and less maintenance; new carriage and swinging sliders designed with aeronautical grade alloy.
Thermal cutting system Patended MEI “Super Soft Selvedges” with rivets (6 mm. “soft-edge” model as optional)
MEI ironic system New “top calendaring” system on breast beam for a perfect “soft taste” finishing mode
MEI labels tension control By supplementary brush-less motors to ensure costant ribbons tension.
Power consumption 9 kw
Maintenance Oil changes are minimized by centralized oil lubrication control, with microfiltration system.
Gantry New on loom designed, with special iron alloy, for less vibrations and long-life mode
Jacquard Staubli or Bonas
Harness With springs pull down

MEI Itema R9500 Special

Brand labels machine MEI R9500 rapier loom with direct-drive
Mei model MEI - IR17 / TER/ S1-S2 (T-S) L
Loom brand ITEMA R9500
Speed Up to 700 meters per minute
Nominal width 1.600 mm.
Repeats “Jumbo” SPECIAL big format 1x1.600
Number of colours 8 colours; on request 12 colours mode
Overall dimension Height 3.500 mm. - lenght 4.900 mm. - width 1.750 mm.
Weft yarns Polyester from 50 den to 800 den; other yarns also on weaving
Warp yarns Polyester 30 - 110 den
Warp density 54.6 - 109.2 ends per cm. while other densities upon request
Warp tension control Electronic warp let-off take up system; the gearing is an oil bath; innovative warp shed geometry
Control board Android MEI intuitive touch screen, menu guide easy to consult with a quick control and diagnosis of all loom functions, Windows CE mode and Ethernet connectivity with Itema’s interactive options, new recording data system process via USB/key system.
Direct drive motor Electronic HI-drive brushless motor technology, providing added value by fewer spare parts and maintenance free, with no cooling system required and simple input desired setting via user interface.
Weft transfer “SK” mode With an ultra light, ceramic coated, one piece design rapier, the “SK” System provides consistent high speed performance and less wear; The insertion gripper is positioned very close to the reed promoting increased efficiency and dependable quality.
Turbo-prop drive system The re-designed drive system remains compact with minimal moving parts to insure stability and less maintenance; new carriage and swinging sliders designed with aeronautical grade alloy
Thermal cutting system Patended MEI “Super Soft Selvedges” with rivets (6 mm. “soft-edge” model as optional)
MEI ironic system New “top calendaring” system on breast beam for a perfect “soft taste” finishing mode
MEI labels tension control By supplementary brush-less motors to ensure costant ribbons tension.
Power consumption 9 kw
Maintenance Oil changes are minimized by centralized oil lubrication control, with microfiltration system.
Gantry New on loom designed, with special iron alloy, for less vibrations and long-life mode
Jacquard Staubli or Bonas
Harness With springs pull down

Shuttle Looms

MEI Levante

Model: NFL G20A-2-4
 

Maximum Width per Head 27 mm
Reed 34
Number of Ribbons 20
Colors Up to 4
Size of Weft Bobbin No. 1 25x70

Size of Weft Bobbin No. 2 25x70
Size of Weft Bobbin No. 3 16x60
Dimensions Height 3600 mm x Length 3900 mm x Width 2200 mm¹.

Model: NFL G18A-2-4
 

Maximum Width per Head 36 mm
Reed 42
Number of Ribbons 18
Colors Up to 4
Size of Weft Bobbin No. 1 25x70

Size of Weft Bobbin No. 2 25x70
Size of Weft Bobbin No. 3 16x60
Dimensions Height 3600 mm x Length 3900 mm x Width 2200 mm¹.

Cutting and Finishing

Sunflex 350W Laser Cutting Machine

Laser system Galvanometric laser system with never ending power recharge technology. The laser head remains at a fixed height without any adjustments requirements for each production process work.
Ribbon feed Adjustable tape length controlled by brush-less motors before and after the cutting area. The variation and length of the belt tension are controlled by a stepper motor automatically adjusted by the main control software on board.
Working process An innovating software is supplied with a complete hardware, that grants the maximum precision for each single cut, keeping constant the quality shapes. The automatic centering system on both X and Y axis is ensured for each individual label process through a colour multitouch PLC Beckhoff.
Laser beam power 350W - 550W - 750W - 850W - 5khz. @ 7kW power line.
Speed Maximum speed @ high laser source 20 mt./sec.
Working area Cutting room isolated for a clean environment process connected to an automatic fume extraction system. The work area could be previously settled in different sizes: 200x200 - 300x300 - (500x500 optional)
Innovation MEI laser generation laser uses high-speed galvo driver light mirror to steer laser beam together with a dynamic focusing optical device: the laser beam can be guided over the ribbon fabric at extremely high speeds with high precision and repeatability, making it ideal also when high quality marking are required.
Import drawing file All labels or tags outline to be cut can be created using all graphic programs that develop files in vectorial and bitmap format. The drawing files can be imported to the hard disk of the laser machine via USB memory stick or via LAN direct connection. Software upgradeable via android APP.
Internal memory The processed drawings outline files can be stored in the hard disk of the machine and saved in a file register list, making them immediately available for future orders or pasted into another process job.
Chiller This device allows the laser source, keeping to be thermally controlled high quality beam efficiency during the high production process.
Video camera help desk This innovative optional device system reads fiducial marks around the contour to be cut compensating the laser cutting path.
Technical Data 400V - three phases - 800kg 2400x1200x2300h mm.

USC 250 Ultrassonic Slitting Machine

Mei model USC 250
Speed Up to 60 m/min
Maximum ribbon width 250 mm.
Minimum ribbons width 9 mm standard (7 mm option)
Frequency of ultrasonic unit 30 Khz
Number of ultrasonic units 2 x 130 mm
Control Board The machine is equipped with a siemens smart line touch screen.
Control Panel It gives the possibility to check and manage all the functions of the machine.
Control device File web centring device operated by 2 photocells that read on the two edges of the web.
Ironing New calender with teflon paper for a better quality finishing system.
Compet size blade For slitting ribbons of 9 mm minimum width supplied with blades for the taffeta (0.5 mm) and blades satin (0.3 mm)
Ultrasonic cutting system The machine is equipped with two independent of ultrasonic group. Constant cooling of vibrating parts is guaranteed by compressed air.
Siemens panel diagnostic It is possible to supervise and adjust all the parametry and make the diagnostics directly from the display.
Automatic system Device for automatic centering and alignment of the ribbon at in-feed is controlled by a fife double roll device, which reads the edge of the ribbon at in-feed in order to precisely allow centering of the cut in case of irregular material.
MEI system The machine is equipped with a ribbon-roll shaft with a pneumatic brake and expanders that allow the blocking of the ribbon-roll during processing and the quick loading of ribbon rolls.
Production process One motorised shaft for rewinding ribbon rolls with pneumatic expanders cylinder.
Technical data Electrics 220V 3Phases 50/60 HZ - Max absorbed power 3 kv - Noise level < 70 dB - Weight 600 kg - Dimensions 140 x 130 x 220 h cm

Software

Software para Criação de Etiquetas - MEI Tex-Label CAD

Tex-Label é um sistema que oferece muitas vantagens, como instrumentos de fácil interação, interface amigável, apresenta excelente operabilidade e compatibilidade ampla com qualquer tipo de hardware. Isso significa liberdade de escolha em relação às demandas do mercado, funções poderosas de entrada e saída e fácil manutenção com baixo custo. Os clientes são livres para gerir os dispositivos da forma que acreditam melhor e de acordo com as características das suas necessidades.

QR Code e Sequência Numérica - Soluções para Combate a Pirataria

1 - Comunicação com o Cliente Final

O QR CODE pode ser utilizado como uma forma do fabricante receber FEEDBACKS dos clientes,  permitindo a criação de um canal de comunicações direto com o objetivo de construir um relacionamento com o cliente através de AÇÕES DE MARKETING E COMUNICAÇÕES personalizadas.

2 - Rastreabilidade

O QR CODE pode ser utilizado para fornecer a RASTREABILIDADE do artigo, manter as informações da origem das MATÉRIAS-PRIMAS, a LOCALIZAÇÃO do processo de produção e onde o produto é VENDIDO. No caso de produção feita com processo ambientalmente sustentável, é útil transferir essas informações para os usuários finais, dando uma opção de COMPRA CONSCIENTE e RESPONSÁVEL.

3 - Propriedade

Conectado a um BANCO DE DADOS on-line é possível fornecer informações importantes aos consumidores, permitindo ASSOCIAR de forma única e inimitável a peça ao seu proprietário. Esse tipo de aplicação abre novas possibilidades para a relação PRODUTOR-CONSUMIDOR, levando a um tratamento personalizado em termos de FIDELIZAÇÃO DO CLIENTE.

4 - Sistema Anti-Falsificação

O QR-CODE customizado é o ponto de partida mais popular e fácil de atribuir a uma peça de vestuário seu próprio ID, seja uma sequência numérica ou alfanumérica, tornando-a ÚNICA e CERTIFICADA. Quem compra uma peça de vestuário um acessório de determinada marca, deve estar PROTEGIDO contra o risco de FRAUDES ou IMITAÇÕES. O QR-CODE permite associar-se ao produto, um CERTIFICADO DE AUTENTICIDADE, que concede o valor real da fabricação ao prestar um serviço ao consumidor.